Envelope Fabrication Details

N-8681H Lighter Than Air Builder's Logbook
Model: Chairlift 1 * Serial Number: 2021LTA

Click here to go Back to Logbook Home Page
Click Here for Basket Manufacturing Details
Click Here for FAA Inspection Day Photos



December 30, 2020

Decided on yellow Nomex for the mouth/first panel of balloon. 1 hour





February 19, 2021

Fabricated, prepared, and cut the majority of panel patterns. 2.5 hours









March 2, 2021

Finished design then took to factory to discuss with Forey. Red parachute top. 5 hours







March 16, 2021

Cut old fabric and learned to sew with old fabric. Two hours 30 minutes






March 22, 2021

More practice sewing with old fabric. One hour 30 minutes







March 26, 2021

More practiced sewing with old fabric. One hour 45 minutes





May 6, 2021

More sewing practice. 3 hours 15 minutes







May 19, 2021

More sewing practice. Chairlift 1's fabric arrived at factory. Yippy!!! 3 hours









May 20, 2021

More sewing practice. Mom came out and gave sewing a try. 3 hours





June 23, 2021

Started cutting fabric from pattern. 3 hours







June 24, 2021

Continued cutting panels. 3 hours







June 25, 2021

Continued Cutting - 3 hours









June 28, 2021

Finished Cutting - 3 hours







July 22, 2021

Assembled panels behind the sewing machine and started sewing panels into gores. Sewed gore 16. 3 hours





July 23, 2021

Assembled panels into gores 15, 14, 13, 11, 10, & 9. 6 hours





July 30, 2021

Assembled panels for gore 12. 3 hours





August 2, 2021

Sewed panels into gores 8, 7, & 6. 3 hours





August 3, 2021

Sewed panels into gores 5, 4, 3, 2, & 1. 3 hours





August 9, 2021

Sewed and assembled. 3 hours





August 12, 2021

Sewed. Sewing machine needs repair. 1 hour







August 16, 2021

Sewing machine needed repair. Sewing on hold.
Repair man made a house call. Worked on trimming by using a hot iron on threads. 2 hours







August 19, 2021

Sewed parachute. Assembled all the gores behind the sewing machine. 3 hours





September 8, 2021

Sewed more parachute. - 3 hour





September 15, 2021

Inspected and repaired sewing flaws. Sewed vertical load tapes vertical. 3 hours





September 16, 2021

Sewed vertical load tapes. Continued with inspecting and repaired sewing flaws. 3 hours





September 20, 2021

Sewed vertical load tapes and seems on month and top of envelope. Continued with inspecting and repaired sewing flaws. Sewed webbing to top. 3 hour









September 22, 2021

Finished sewing load tape seams to parachute. Cut and sewed circle top on parachute. Sewed seem on top of envelope. Forey took out and repaired zig zag sewing machine. Measured load tape for parachute. Sewed load tapes to parachute. 2 hours









September 28, 2021

Sewed load tapes to parachute. Cut webbing. 2 hour







September 29, 2021

Sewed parachute tabs to inside balloon between panel ten and eleven. 2 hours





September 30, 2021

Measured webbing and Velcro tabs for parachute top. Sewed Velcro to webbing. 2 hour







October 1, 2021

Measured, cut, and sewed temperature wire sleave to inside of balloon. Installed temperature tab. 3 hours







October 11, 2021

Started to make apex webbing. Cut and sewed. Finished Velcro tabs. 3 hours











October 29, 2021

Finished apex webbing. 3 hours





November 2, 2021

Finished making a bag for envelope. 6 hours making bag.





December 14, 2021

Sewed load tapes to envelope. 3 hours





December 15, 2021

Finished sewing load tapes to envelope. Started to design turning vent. 3 hours





December 23, 2021

Started to plan placement of N number and reviewed plans for next year. 2 hours





January 3, 2022

Made N Number 3 hours





January 13, 2022

Finished N Number. Sewed to envelope 3 hours





January 19, 2022

Designed and cut pattern for turning vent between panels 6 and 8. 3 hours







February 2, 2022

Fabricated turning vent patterns. 3 hours







March 15, 2022

Fabricated, sewed and installed turning vent tabs. 3 hour





April 15, 2022

Sewed temperature wire sleeve in new location. 3 hour





April 28, 2022

Final installation of envelope's inside parts for turning vents and cable work. 3 hour





July 17, 2022

Inflated the envelope. Inspected envelope, turning vents, parachute top. Made list of items to modify and complete. 2 hour





August 19, 2022

Second envelope inflation. Installed parachute deflation line. Inspected envelope, installed vent lines and further inspected parachute top. Adjusted operating lines for length. 2 hour



October 1, 2022

Third envelope inflation/inspection and this time added Chairlift 1 - 2 hour